Adroit Market Research - Industry Insights

Paint usage has environmental impacts in the least stages of its life cycle, including manufacturing, application, and eventual disposal. This whitepaper aims to provide general background information on environmental compliance requirements for painting and coating application operations, with specific emphasis on minimizing wastes through pollution prevention. This whitepaper reviews various coating applications, coating types, pollution prevention opportunities, and environmental regulations. This whitepaper gives a quick guideline about the considerations that one must consider, before the u

Paint usage has environmental impacts in the least stages of its life cycle, including manufacturing, application, and eventual disposal. This whitepaper aims to provide general background information on environmental compliance requirements for painting and coating application operations, with specific emphasis on minimizing wastes through pollution prevention. This whitepaper reviews various coating applications, coating types, pollution prevention opportunities, and environmental regulations. This whitepaper gives a quick guideline about the considerations that one must consider, before the use of coating systems, in terms of surface preparation, international practices, and related advice. And this guide might be a valuable tool towards a successful application and therefore the desired performance”

General steps for painting and coating applications typically include the following:

• Substrate Surface Preparation
• Application of the Coating
• Drying of the Coating

Preparatory, application, and drying processes are chosen depending upon many factors, including clients’ Demand.

Surface Preparation

Surface preparation of the fabric (substrate) to be painted is extremely important. A substrate must be clean before a coating is applied. Improper preparation can cause a lower quality or defective product, or one that's not visually appealing. Dirt, grease, or other similar materials will block the bonding surface and make an imperfection on the finished part. Proper preparation improves the bond between the coating material and therefore the surface, and ensures the coating is applied and adheres during a uniform manner.

Mechanical Cleaning

The first step in your preparation process should be mechanical cleaning. Wiping loose dust and dirt off your parts with a rag is a simple example. More vigorous action could also be needed to get rid of rust or other contaminants strongly attached to the part. For wood surfaces, sanding followed by wiping with a lint-free cloth is effective. For metal substrates, metal scale and rust are often removed by brushing the spare wire brush, a sand or grit blaster, or plastic “wool” pads.

Chemical-assisted Cleaning

Another option for preparing your parts for painting includes chemical-assisted cleaning. Traditionally, solvents are wont to remove oily type contaminants through wiping, spraying, dipping, or vapor degreasing. But there are problems related to solvent cleaning.

Spraying is often wasteful, dip tanks can cause large quantities of hazardous waste being generated, and vapor degreasers are regulated under environmental laws and pose a possible health hazard. Also, solvent-contaminated rags may have to be disposed of as hazardous waste.

With such issues in mind, some have switched from solvent to aqueous cleaning, which is

generally more environmentally friendly.

Conversion coating

Conversion coatings chemically react with the metal surface to create a more complex physical surface that improves the bonding of the coating. Iron and zinc phosphate coatings are usually used for steel. Iron, zinc, and chromium phosphate are all used when it involves coatings for aluminum, with the choice of solution largely counting on the quantity of aluminum being processed.

Coating Applications

Which paint or coating application process you select will depend upon your particular operations. What is the fabric you're coating? What are the chemical and physical characteristics of the coating must-have? what's the form and size of the product—does it have a singular shape that might make the uniform application more difficult? What percentage of products must you paint each shift?

Several factors affect how good the paint coverage is on the piece, also because of the transfer efficiency of the appliance. Transfer efficiency is that the relationship between the quantity of paint

you apply and therefore the amount of paint adhering to the part being coated. The higher the transfer efficiency of your process, the more paint you've aged your part and therefore the less overspray you've got. Your equipment and booth setup, the sort of paint you’re applying, the particular product you’re coating, and your painting operators’ skill all factor into how efficiently you’re using your paint.

Coatings contain resins, pigments, solvents, and additives. Particular sorts of coatings you’re applying will have varying amounts of every one of those constituents. Resins or binders hold all paint constituents together and enable them to cure into a skinny film. Resins are made from polymers, which are chosen to support the physical and chemical properties desired within the finished product. Acrylics produce a shiny, hard finish with good chemical and weather resistance. Alkyds are relatively low in cost and since of their versatility are considered a “general purpose” paint.

Epoxies provide excellent water resistance and superior chemical resistance but do lose their gloss from ultraviolet. Urethanes combine high gloss and adaptability with chemical stain resistance and demonstrate excellent water resistance.

Drying and Curing

Getting the paint or coating to your product’s surface is merely half the process—the spouse being how the coating is going to be transformed into the hard, protective, decorative finish that your clients will desire. Will your paint dry by evaporation? Will drying outside your booth be necessary thanks to your choice of coatings or your production schedule? If the resin or binder is claimed to be convertible, then it undergoes some sort of reaction to transform it into a solid film. If the resin is non-convertible, then it's only the evaporation of the solvents within the paint that causes drying and leads to the specified film. Some coatings are cured by a process which will be controlled, like baking, providing a chance for overspray to be collected and recycled.

The effective lifetime of a coating applied to a substrate depends on an outsized extent on how thoroughly the surface is ready before painting.